Yuav Ua Li Cas 3D Printing Revolutionizes Molded Pulp Production: Prototypes Fast, Precision Tooling

Apr 03, 2023

Tso lus

Tau ntau xyoo lawm, tsim cov pwm tshiab (kuj moulded pulp) cov khoom lag luam txhais tau tias lub lim tiam ntawm tos lub tshuab hlau pwm ua ntej koj tuaj yeem tuav ib qho qauv. Niaj hnub no, lub sij hawm ntawd tau tawg lawm . 3D luam ntawv - additive manufacturing - tau tsiv mus rau hauv lub plawv ntawm molded pulp ntau lawm, hloov li cas prototypes yog ua, yuav ua li cas pwm engineered, thiab sai npaum li cas ntim tshiab mus txog lub khw. Cov neeg tsim qauv tam sim no tuaj yeem luam tus qauv pwm nyob rau hauv cov hnub, tsim cov qauv qhov chaw thaum hmo ntuj, rov ua kom haum thiab zoo, thiab tsuas yog tom qab ntawd cog lus rau kev tsim khoom. Qhov tshwm sim: lub sijhawm tsim khoom sai dua, kev tsim qauv zoo nkauj dua, tus nqi tsim kho qis dua, thiab tsawg dua surprises. Cov kab lus no piav qhia txog yuav ua li cas 3D luam ntawv yog hloov pauv hloov pauv pwm pwm - npog cov tsoos fwj, yuav ua li cas 3D luam ntawv haum rau hauv kev ua haujlwm, qauv pwm hauv kev xyaum, txoj hauv kev rau cov cuab yeej tsim khoom, dab tsi 3D luam ntawv qhib rau hauv kev tsim, nqi thiab sijhawm txuag, kev txiav txim siab zoo, thiab yuav ua li cas nrog cov chaw tsim khoom siv 3D luam ntawv.

1. Lub raj mis ib txwm: Tos ntawm Tooling

Kom nkag siab tias yog vim li cas 3D luam ntawv tseem ceeb, nws yuav pab kom pom txoj kev qub:

Tsim thawj.Cov khoom yog ua qauv hauv CAD, suav nrog kab noj hniav geometry, tav, cov kaum sab xis, thiab phab ntsa tuab.

Tooling tos.Kev tsim cov hlau pwm yuav tsum yog CNC- tshuab, uas yuav siv sij hawm ntau lub lis piam. Ua ntej pwm tshwm sim, koj tsis tuaj yeem tsim ib qho piv txwv.

Tus nqi iteration.Yog tias tus qauv qhia pom qhov teeb meem haum, cov pwm hlau yuav tsum tau hloov kho lossis rov ua dua - kim thiab qeeb.

Kev cog lus txaus ntshai.Cov neeg yuav khoom yuav tsum tau cog lus rau cov cuab yeej ua ntej kuaj qhov tsim tiag tiag, nqa qhov kev pheej hmoo tiag tiag ntawm kev ntim khoom tshiab.

Lub bottleneck no slowed innovation thiab ua kev cai molded pulp xav tias tsis ncav cuag rau nruab nrab ntim . 3D luam ntawv lov nws.

2. Yuav ua li cas 3D Printing Fits rau hauv Moulded Pulp Workflow

Additive manufacturing nkag mus rau cov txheej txheem raws nraim cov ntsiab lus uas ceev thiab yooj yooj yim tshaj plaws:

Tswv yim validation.3D-cov qauv luam tawm ntawm lub tais lossis lub cushion nws tus kheej (tsis yog cov pwm xwb) cia cov pab pawg pom thiab kov cov duab geometry thaum ntxov - ntes cov teeb meem tsim ua ntej cov cuab yeej peev.

Prototype pwm.Pwm tuaj yeem yog 3D- luam tawm los ntawm engineering plastics lossis resin. Cov qauv pwm no muaj zog txaus los tsim cov qauv fiber ntau, cia koj sim qhov tseeb hauv hnub.

Iteration loops.Vim tias tus qauv pwm tuaj yeem luam tawm sai sai, cov neeg tsim qauv khiav ntau yam qauv tsim - kho kab noj hniav qhov tob, rib qhov chaw, lossis lub kaum sab xis - yam tsis muaj nqi ntawm machining txhua version.

Choj cuab yeej.Rau qhov ntim qis lossis kev tsav tsheb khiav, 3D- cov pwm luam tawm tuaj yeem ua cov cuab yeej siv choj, tsim ntau pua lossis ntau txhiab qhov chaw thaum cov cuab yeej tsim khoom tsim tawm.

Kev tsim pwm.Rau tag nrho cov khoom, CNC-machined hlau pwm coj mus, siv tus qauv tsim validated ntawm 3D- luam tawm qauv.

3. Qauv Moulding hauv kev xyaum

Dab tsi yog qhov 3D- luam tawm- qhib kev txhim kho lub voj voog zoo li cas?

Hnub 1–2 - Qhia cov duab geometry.Koj muab tus qauv 3D (STEP, IGES, STL) lossis qauv ntawm lub cev. Pab neeg tsim qauv engineers lub tais geometry hauv CAD.

Hnub 3–5 - Sau tus qauv pwm.Cov qauv pwm yog 3D- luam tawm nrog cov vents thiab cov qauv tsim hauv. Meanwhile, cov khoom tsim fiber ntau yog npaj.

Hnub 6–8 - Daim ntawv qauv.Fiber ntau yog tsim nyob rau hauv cov qauv pwm, qhuav, thiab trimmed. Koj tau txais cov qauv ntawm lub cev kom haum, xav, thiab kev sim poob.

Lub Limtiam 2–3 - Ua kom tiav.Yog tias xav tau kev hloov kho, cov pwm rov luam tawm sai sai thiab cov qauv tshiab tsim. Ob los yog peb rounds haum xis nyob rau hauv lub qhov rais no.

Lub lis piam 4–8 - Kev tsim cov cuab yeej.Cov qauv tsim tau siv tau mus rau CNC-machined ntau lawm tooling, nrog rau thawj- tsab xov xwm tshuaj xyuas kom paub meej tias cov khoom seem yog cov qauv pom zoo.

Qhov no yog vim li cas kev txhim kho uas tau siv ntau lub hlis tam sim no tuaj yeem raug compressed mus rau lub lis piam - thiab yog vim li cas ntau lub npe muaj peev xwm them taus ntim khoom.

4. Dab tsi 3D Printing Unlocks hauv Tsim

Tshaj li qhov nrawm, kev tsim khoom ntxiv nthuav tawm dab tsi molded pulp tuaj yeem ua tau:

Ntau intricate designs.3D luam ntawv tuaj yeem tsim pwm geometries uas nyuaj lossis kim rau tshuab - cov tav zoo, cov qauv tsim, cov kab hauv qab, thiab cov kab nkhaus organic uas muab cov khoom sib txawv thiab ua haujlwm zoo dua.

Kev tshawb nrhiav ceev.Cov neeg tsim qauv tuaj yeem tshawb nrhiav ntau qhov sib tw tsim qauv sai sai, kuaj qhov zoo tshaj plaws tiv thaiv, pawg, lossis nthuav tawm cov khoom lag luam.

Khoom-kev ua kom zoo dua qub.Vim hais tias iteration yog pheej yig, kev tiv thaiv tuaj yeem kho tau raws li cov khoom siv tiag - ntsuas cushioning, siv cov khoom siv, thiab kev zoo nkauj.

Hom kev nthuav dav.Logos, textures, thiab cov qauv tuaj yeem tsim los rau hauv cov pwm pwm thiab siv tau ua ntej tsim khoom.

Compatibility nrog CAD- mus rau - ntau lawm.Cov qauv digital tib yam ntws los ntawm cov qauv mus rau cov cuab yeej tsim khoom, yog li qhov koj pom zoo hauv cov qauv yog qhov koj tau txais ntawm qhov ntsuas.

5. Nqi thiab sij hawm txuag

Kev lag luam ntawm 3D- luam tawm -kev txhim kho tau ntsuas tau:

Lub sij hawm sai dua rau kev lag luam.Kev nthuav tawm cov qauv tsim- thiab- theem pom zoo los ntawm lub lis piam txhais tau tias cov khoom lag luam pib sai dua thiab cov nyiaj tau los pib ua ntej.

Tsawg tus nqi prototyping.3D-cov qauv luam tawm pwm raug nqi ib feem ntawm CNC- ua cov hlau pwm, tshwj xeeb tshaj yog rau kev rov ua dua tshiab.

Tsawg dua rework voj voog.Catching tsim teeb meem ua ntej ntau lawm tooling tsis txhob raug nqi pwm hloov kho thiab qeeb.

Kev cog lus qis dua.Koj siv tau cov qauv tsim nrog cov qauv fiber ntau tiag tiag ua ntej nqis peev hauv cov cuab yeej tsim khoom, tiv thaiv koj lub peev.

Siv tau rau nruab nrab ntim.Kev tsim kho qis dua ua rau kev cai molded pulp siv tau rau cov hom lag luam uas tsis tuaj yeem ua pov thawj cov cuab yeej cuab tam ib txwm siv.

6. Kev txiav txim siab zoo

3D luam ntawv nrawm nrawm, tab sis qhov zoo tseem yuav tsum tau tsim kho hauv:

Draft thiab tso tawm.Prototype pwm tseem xav tau lub kaum sab xis kom tsim nyog thiab tso tawm tsim kom cov khoom siv fiber ntau ua kom huv.

Qhov cua.Cua yuav tsum khiav tawm thaum lub sij hawm tsim; Qhov chaw tso rau hauv cov pwm luam tawm yog tsim, tsis yog improvised.

Dimensional tswj.Cov pwm luam tawm tuav qhov zoo ntawm qhov raug rau kev tsim qauv, thiab cov cuab yeej tsim khoom kawg yog tsim nyog rau qhov yuav tsum tau ua.

Khoom siv validation.Fiber formulation thiab barrier kho yog validated ntawm prototype qhov chaw, ces muab xauv rau hauv ntau lawm.

Thawj -kev tshuaj xyuas kab lus.Kev tsim khoom pib nrog kev txheeb xyuas qhov loj me, lees paub tias qhov sib txuam nrog cov qauv pom zoo.

7. Ua hauj lwm nrog 3D-Printing-Enabled Chaw tsim tshuaj paus

Txhawm rau kom tau txais txiaj ntsig zoo tshaj plaws los ntawm txoj hauv kev no, xaiv tus khub uas siv nws kom raug:

Nug txog lawv lub peev xwm prototyping.Paub meej tias lawv luam cov qauv pwm hauv -lub tsev thiab tuaj yeem tig cov qauv hauv hnub, tsis yog lub lis piam.

Tshawb xyuas qhov tob tsim.Ib tus neeg koom tes zoo engineers tsim, venting, thiab rib tsim rau hauv tus qauv, tsis yog ib qho kev ntxhib los mos.

Txheeb xyuas txoj hauv kev rau kev tsim khoom.Nkag siab tias tus qauv kev pom zoo ua li cas los ua cov cuab yeej tsim khoom, thiab cov ntaub ntawv dab tsi (thawj-cov ntawv ceeb toom, cov ntaub ntawv seem) koj tau txais.

Saib ua piv txwv.Nug cov ntaub ntawv tshawb fawb ntawm cov khoom tsim tau sai ntawm 3D-cov qauv luam tawm.

Paub meej cov tshuab zoo.Prototype ceev yuav tsum zaum saum cov khoom ISO 9001 zoo tswj thiab batch traceability.

Kab hauv qab

3D luam ntawv tau hloov molded pulp ntau lawm los ntawm ib tug tooling -txheej txheej txheem mus rau hauv ib tug ceev, iterative, tsim- phooj ywg. Cov qauv pwm tau luam tawm nyob rau hauv hnub, cov qauv fiber ntau tiag tiag yog tsim thiab sim hauv ib lub lis piam, thiab cov cuab yeej tsim khoom ua raws li tsuas yog tom qab tsim tau pov thawj. Cov txiaj ntsig yog pob zeb: lub sijhawm tsim khoom sai dua, kev tsim qauv zoo nkauj dua, tus nqi tsim kho qis dua, thiab kev pheej hmoo tsawg dua. Rau cov hom lag luam uas xav tau kev ntim khoom ruaj khov yam tsis muaj sijhawm ntev, raug nqi tos, 3D - luam tawm - qhib pwm pwm yog txoj hauv kev rau pem hauv ntej.

Cov ntsiab lus tseem ceeb:

1. Cov cuab yeej siv niaj hnub tos ntawm lub lis piam yog hloov los ntawm cov ntawv luam tawm pwm hauv hnub.

2. Kev ua haujlwm - tsim, luam tawm, daim ntawv, iterate, cuab yeej - compresses lub hli mus rau hauv lub lis piam.

3. Intricate geometries dhau los ua tswv yim vim iteration pheej yig.

4. Tus nqi thiab lub sij hawm txuag txo qhov teeb meem rau kev cai molded pulp.

5. Kev ua tau zoo tseem raug tsim kho - cov ntawv sau, qhov tso pa tawm, thiab ua ntej - tshuaj xyuas kab lus.

6. Ua haujlwm nrog tus khub uas luam tawm cov qauv hauv -lub tsev thiab siv tau ua ntej siv.

Ntawm Hesheng (Hesheng Ntim / Hesheng Innovation Development), peb muab 3D- luam tawm qauv nrog niaj hnub molded pulp (kuj molded pulp) manufacturing. Peb lub peev xwm muaj xws li:Hauv -cov qauv pwm hauv tsev- luam tawm hnub;Fast qauv hloov pauv- tiag tiag fiber ntau hauv li ntawm ib lub lim tiam;Kev tsim qauv- ntau yam tsis muaj nqi rov ua dua;CNC ntau lawm tooling- los ntawm kev tsim qauv siv tau;Cov khoom siv ruaj khov- daim ntawv rov siv dua, bagasse, xyoob;Cov ntawv pov thawj- ISO 9001/14001, BRC/IFS, kev sib cuag zaub mov (FDA/EU/China), compostability (BPI/OK Compost); thiabNtiaj teb no export.

Yog tias koj tab tom tsim pwm ntim cov ntawv ntim - lossis xav pom koj tus qauv tsim hauv fiber ntau hauv hnub -hu rau Hesheng pab neeg. Peb tuaj yeem: tshuaj xyuas koj li CAD, luam tus qauv pwm, tsim cov qauv rau kev kuaj xyuas kom haum thiab tso tseg, taug kev koj los ntawm kev tsim qauv, thiab xa cov cuab yeej tsim khoom los ntawm kev pom zoo tsim. 3D luam ntawv yog hloov pauv pwm pwm - thiab peb npaj siab muab nws ua haujlwm rau koj.

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